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Aluminium Bronze Rod for Worm Gears

Availability:
Quantity:
Shape: Hexagonal/round/square
Specifications (mm): Customizable
Transport packaging: Standard export carton/pallet/crate, etc.

Product Description


Aluminium bronze alloy series composition,%max
Type Cu(%) Al(%) Fe(%) Zn(%) Mn(%) Ni(%) Sn(%) Pb(%) Si(%)
QAl9-2 Other 8.0-10.0 0.5 1 1.5-2.5 0.5 0.1 0.03 0.1
QAl9-4 Other 8.0-10.0 2.0-4.0 1 0.5 0.5 0.1 0.01 0.1
QAl7 Other 6.0-8.5 0.5 0.2 - 0.5 - 0.02 0.1
QAl10-3-1.5 Other 8.5-10.0 2.0-4.0 0.5 1.0-2.0 0.5 0.1 0.03 0.1
QAl10-4-4 Other 9.5-11.0 3.5-5.5 0.5 0.3 3.5-5.5 0.1 0.02 0.1
QAl5 Other 4.0-6.0 0.5 0.5 0.5 0.5 0.1 0.03 0.1
QAl9-5-1-1 Other 8.0-10.0 0.5-1.5 0.3 0.5-1.5 4.0-6.0 0.1 0.01 0.1
QAl10-5-5 Other 8.0-11.0 4.0-6.0 0.5 0.5-2.5 4.0-6.0 0.2 0.05 0.25
QAl11-6-6 Other 10.0-11.5 5.0-6.5 0.6 0.5 5.0-6.5 0.2 0.05 0.2
CuA18 Other 7.0-9.0 ≤0.4 - - - - ≤0.03 -
C95400 Other 10.0-11.5 3.0-5.0 0.5 1.0-2.0 - 0.1 0.03 0.1
C95600 Other 6.0-8.0 - - - 0.25 - - 1.8-3.2
C95800 79.0-83.0 8.5-9.5 3.0-4.5 - 0.8-1.5 4.0-5.0 - 0.03 0.1
C61300 Other 6.0-7.5 2.0-3.0 0.1 0.2 0.15 0.2-0.5 0.01 0.1
C61800 Other 8.5-11 0.5-1.5 - - - - ≤0.03 -
C61900 Other 8.5-10.0 3.0-4.5 0.8 - - 0.6 0.02 0.1
C61400 Other 6.0-8.0 1.5-3.5 0.2 0.2 0.15 0.2-0.5 0.01 0.1
C63000 Other 9.0-11.0 2.0-4.0 0.3 1.5 0.15 0.2 0.02 0.1
C95600 Other 6.0-8.0 - - - 0.25 - - 1.8-3.2


Product Overview


The Aluminium Bronze Rod for Worm Gears is engineered for power transmission applications. Made from premium Cu-Al-Fe-Ni alloy via hot rolling and annealing, it offers exceptional wear resistance for worm gears under continuous sliding contact and heavy loads .


Product Specifications




Parameter

Value

Material

Aluminium Bronze (Cu 85%, Al 8-10%, Fe 3-5%, Ni 1-2%)

Diameter Range

10mm - 150mm (custom lengths up to 6m, ≤0.5mm/m straightness)

Tensile Strength

750 - 900 MPa (after heat treatment)

Hardness

200 - 260 HB (5mm ball, 750kg load)

Elongation

15 - 25% (50mm gauge length)

Machinability

Good (50% of free-cutting brass)

Corrosion Resistance

Excellent in atmospheric, marine, and industrial fluids



Features


High wear resistance from Fe-Al compounds (300% longer life vs. brass)

Superior load capacity (up to 500 Nm for medium gears)

Low friction coefficient (0.15-0.25) against steel worm shafts

Rust-resistant in humid/wet environments

Dimensional stability (-20°C to 180°C, ±0.02mm tolerance)


Applications


Ideal for industrial gearboxes, marine propulsion, material handling, and renewable energy turbines. Used in steering systems, elevators, and conveyor drives requiring reliable power transmission .


FAQ


Q: How does this compare to phosphor bronze?

A: 50% higher tensile strength and 2x better wear resistance for heavy loads.

Q: Can it be heat-treated?

A: Yes, annealing + tempering increases hardness to 260-300 HB.

Q: Lead time for custom diameters?

A: 5-7 days (standard); 10-14 days (custom 100mm-150mm).

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