Our Customizable Silicon Bronze Rod is a high-performance solution designed to deliver exceptional wear resistance for industrial components operating under friction and load.
Alloyed with precise proportions of manganese and nickel, this rod combines heat-treatable strength with excellent machinability, making it suitable for creating custom wear solutions tailored to specific industrial requirements .
Product Specifications
Parameter
Value
Material
Silicon Bronze (Cu-Si-Mn-Ni alloy with 3-5% silicon content)
Diameter Range
6mm - 200mm (custom lengths up to 6 meters available)
650 - 800 MPa (depending on heat treatment and section size)
Corrosion Resistance
Excellent in fresh/sea water and atmospheric conditions; resistant to biofouling
Machinability
Good (60% of free-cutting brass) with minimal tool wear
Features
• Heat-treatable through solution annealing (850-900°C) and aging (400-500°C) for enhanced strength and hardness
• Superior wear resistance compared to standard brass alloys, reducing maintenance frequency in moving parts
• Weldable and brazable using standard techniques, facilitating complex assemblies and repairs
• Customizable dimensions with tight tolerance control (±0.05mm) for precision fitting in machinery
• Non-sparking properties, making it suitable for explosive environments
Applications
Widely used in marine hardware (ship propeller shafts, valve stems), valve components in water treatment systems, gear bushings in industrial gearboxes, and textile machinery parts (loom components). It is ideal for wear surfaces in pumps, compressors, and hydraulic systems where friction and corrosion resistance are critical.
FAQ
Q: What's the maximum custom length available?
A: Standard lengths up to 6 meters, with longer lengths (up to 12 meters) available by special order with extended lead time.
Q: Is this material suitable for food processing equipment?
A: Yes, it meets FDA requirements for non-toxic applications and is compatible with food-grade lubricants.
Q: Can you provide material certificates for traceability?
A: Yes, all rods come with mill test reports (MTRs) certifying chemical composition and mechanical properties.
